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HomeMy WebLinkAboutAGENDA REPORT 2006 0802 CC REG ITEM 10J.EM O•S MOORPARK CITY COUNCIL AGENDA REPORT TO: The Honorable City Council FROM: Yugal K. Lail, City Engineer /Public Works Director / Prepared by Ken Gilbert, Public Works Consultant DATE: July 26, 2006 (Council Meeting 08/02/06) SUBJECT: Consider Bids Received for the Construction of the 2006 Pavement Rehabilitation Project BACKGROUND One of the elements of the City's pavement maintenance program is the periodic application of a protective slurry seal and /or overlay to the pavement surface of all of the streets in the City. The program objective is to maintain a bi- annual program (construct a project every other year) in which each project addresses approximately one -third of the residential streets in the City. In this way, every residential street in the City should be slurry sealed or overlayed once every six years. Unfortunately, our bi- annual schedule has slipped a year, since the last slurry application was in 2003. On June 21, 2006, the City Council authorized the solicitation of construction bids for this project, setting July 20, 2006, as the bid opening date. DISCUSSION A. Project Description and Scope The project plans and specifications identify two types of pavement rehabilitation: Type II Slurry Seal and ARAM (Asphalt- Rubber Aggregate Membrane). A brief description of these pavement rehabilitation methods is as follows: c:city share /public works/everyone /staff reports/2006 /Aug /2006_Rehab_Awd 00032:1 Honorable City Council August 2, 2006 Page 2 1. Slurry Seal: The slurry seal operation requires pavement preparation (crack filling, etc.), the application of Type II Slurry and the re- striping of the resurfaced street. 2. ARAM: An ARAM pavement surface is a type of a cape seal requiring three steps: A) the application of an asphalt (oil- based) rubber binder which is sprayed onto the existing pavement, followed immediately by B) the spreading of a pre- coated rubber /gravel aggregate which is then "rubber- tired" rolled and embedded into the oil binder, followed one or two days later by C) a Type II Slurry Seal. An ARAM pavement surface is typically used to address pavement demonstrating more severe distress, and at a lower cost than an asphalt overlay or reconstruction. B. Bid Results The bid documents were mailed to the plan rooms and the Notice Inviting Bids mailed to over 20 contractors. The bid documents were requested from 13 contractors, of which 2 were returned. Bids were received and opened on July 20, 2006. At the time of the bid opening the apparent low bidder was American Asphalt South. Upon reviewing the bids it was determined that there was an error in the computations in their bid and that the actual apparent low bidder was Manhole Adjusting. The Bid results are as follows: Name Bid Amount 1. Manhole Adjusting, Inc., Pico Rivera, CA $3,079,907.06 2. American Asphalt South, Inc., Fontana, CA $3,113,508.50 ** Engineers Estimate $1,642,037.00 C. Notice of Exemption A Notice of Exemption for the project (Attachment 1) has been prepared and submitted to the County Clerk for recordation. D. Fiscal Impact 1. Construction Cost Estimate: If a contract were to be awarded to the a ,Rparent low bidder, estimated construction costs would be as follows: Descriotion Amount ($1 Bid Amount 3,079,907 Constr Contingency (approx. 10 %) 300.000 Total 3,379,907 c:city share /public works/everyone /staff reports/2006 /Aug/2006_Rehab_Awd 000322 Honorable City Council August 2, 2006 Page 3 2. Total Project Cost Estimate: If a contract were to be awarded to the apparent low bidder,_total project costs are estimated to be as follows: i Element Prior Years This Fiscal Year Total ($) I Design 13,910 0 13,910 Construction - 3,379,907 3,379,907 Constr Mngmnt/Inspection - 120,000 i Total 13,910 3,379,907 3,513,817 3. Budget Adjustment: If a contract were to be awarded to the apparent low bidder, it would be necessary to amend the FY 06/07 Budget to fully fund the project. A summary of the budget change necessary for such an action, is as fnl Inws. ....--- ............ _.....-- ................... __._ Project 8002 ........... ....... _._ ...................... - ................... __ ...... _._._._ Current ............... _._ ....... _ ............ ................ ....... --- ..._.- _.......... Proposed FY06 /07 Proposed Revised Element Budget ($) Change ($) Budget ($) Design 252 0 252 Construction 1,285,000 2,094,907 3,379,907 Inspection 70,000 50,000 120,000 Total 1,355,252 2,144,907 3,500,159 Prior Year Expenses 13,910 13,910 1,369,162 2,144,907 3,514,069 Note: The funding source for this project is Fund 2603: TDA Article 8 (LTF). 4. Funding Shortfall: There are insufficient unappropriated reserves in Fund 2603 to fund this project for amount stated above. E. Bid Analysis The amounts for certain bid items set forth in the bids received, were far greater than the engineer's estimate (see Attachment 2 for details). A brief description of the differences is as follows: Staff have been advised that contractors are extremely busy at this time and are very selective in the jobs they bid, as such, this could be a main reason for the high bids that were received. • Slurry Seal: The amounts bid for slurry seal were in excess of $200 per Extra Long Ton. These amount far exceed the $90/ ton bid amounts approved in prior contracts. Staff was aware of rising costs for petroleum based products, but did not expect the bids to more than double. • ARAM: The bid amount for this work far exceeded staff's cost estimate. It may be possible to revise the Scope of Work to lower these costs. c:city share /public works/everyone /staff reports /2006 /Aug /2006_Rehab_Awd 000323 Honorable City Council August 2, 2006 Page 4 • Asphalt Overlay The plans and specifications included a requirement that all cul -de -sacs and certain approaches to Stop intersections which were to receive ARAM pavement rehabilitation, receive an asphalt overlay instead. This provision was included in order to avoid delimitation problems known to occur in those areas. It may be possible to reduce or eliminate this requirement. • Surface Preparation: The bid amount for this work far exceeded staffs expectations. It may be possible to revise the Scope of Work to lower these costs. F. Project Re- Design It is recommended below for the Scope of Work in the project to be revised to reduce project costs. G. Schedule It is recommended below that the bids be rejected, the project redesigned and re- advertised. If this action is taken, the anticipated project schedule would be as follows__:_ ............... ..__ .. . ............. ._ ...... ..... - - -- ...._......_. .... _._ ............ --- .......... ......... .... .................. .... ................... ......... .... ........ ............... - - -- ...._._............_._ .__...................._.... - -- - .......... _..._...._._..._._ Date Event / Action 09/20/06 Re- design completed and presented to City Council for approval._._._ ............._._.__._... ..._.....___._._._._._._....._' 09/22/06 _ Plans on sale -- ._... - --- ............ - - -- ._._...._....... -- .............. -- ............ ----- .................... _ ... _._ ...................... — ... ............... _ ... _._- .................... - ..... ..... __._ ..................... ._ ... _ -- 10/31/06 ! Bids O en __...... -- ...._ ....................... ........-- -- -- --------- _......- _..._.-------..................._..._----.........._._.__._..._.................._.----._.............----._._.-.........---..__......_......._...._..._. .---- ._...._._..........- - - - - -- ._....._ 11/15/06 Award Contract j ..................- ___._......- •- __......_._...._. •_ _-- .................... _...._._.... ......... --_._.._.................._ ... -__._....._....-•--___....-_ ..................... - ... ....._- ..... - ....... ......... ; 01/02/07 r_..._.t_._Start construction _ STAFF RECOMMENDATION Reject all bids and direct staff to re- design the project to lower project costs. Attachments: Attachment 1: Notice of Exemption Attachment 2: Bid Results /Analysis c:city share /public works /everyone /staff reports /2006 /Aug /2006_Rehab_Awd 000324 TO: X County Clerk County of Ventura 800 S. Victoria Ave.Loc. #1210 Ventura, CA 93009 -1210 Attachment 1 NOTICE OF EXEMPTION CITY OF MOORPARK 799 MOORPARK AVENUE MOORPARK, CA 93021 (805) 517 -6200 State Clearinghouse Office of Planning and Research 1400 Tenth Street, Room 121 Sacramento, CA 95814 Submission of this form is optional. Local agencies or private individuals may file this form with the County Clerk (Public Resources Code Sec. 21152.b). Filling of this notice starts a 35 -day statue of limitations on court challenges to project approval (Public Resources Code Sec. 21167.d.). Failure to file this notice results in the statue of limitations being extended to 180 days. Project Title: 2006 Pavement Rehabilitation Project Project Type: Private Project X Public Project Project Location: Various streets throughout the City of Moorpark City: Moorpark Zip Code: 93021 County: Ventura Description of Nature, Purpose and Beneficiaries of Project: Ongoing maintenance of paved streets including the application of slurry seal and ARAM pavement surface. Name of Public Agency Approving Project: City of Moorpark Date of Approval: June 21, 2006 Name of Person /Agency Carrying Out Yugal Lail, P. E., Director of Public Works and City Engineer Project: Exempt Status (check one): Ministerial (Sec. 15073) _ Declared Emergency (Sec. 17071.a.) _ Emergency Project (Sec. 15071.b. and c.) X Categorical Exemption (state type and section) General Rule Exemption Section 15301 Class 1 Exemption Reasons Why Project is Exempt: Involves ongoing maintenance of existing public facilities, without expansion or other Alterations. Contact Yugal Lail, P.E. Phone: (805) 517 -6255 Ext.: Person: If filed by Applicant: 1. Attach certified document of exemption finding. 2. Has a Notice of Exemption been filed by the public agency approving the project? Date July 6, Signature: j� Title: Filed: 2006 arty K. Hogan Yes No Community Development Director 000325 City of Moorpark LS Bid Results: 2006 Pavement Rehab. Project 1 Bidder » »> Bid Opening: 1 Name: Engineer's Estimate July 20, 2006 SY Address: 4,000 SY 10.00 Cit, State: SY 4.00 2,300 Tel. No.: 105.00 38 EA Contact Person: 73 Item Description 200.00 Est Qty Units LS Unit Cost 1 Traffic Control 2 Stormwater 3 Surface Preparation 4 AC Overlay - Cul -de -sacs 5 AC Overlay - STOP Areas 6 Cape Seal (ARAM) 7 Slurry (Type II) 8 Adjust Manhole 9 Adjust Valve Cans 10 Striping 11 Loops 12 Caltrans Permit 13 Release Total 1 LS 30,000.00 1 LS 10,000.00 1 LS 50,000.00 19,300 SY 10.00 4,000 SY 10.00 242,734 SY 4.00 2,300 ELT 105.00 38 EA 500.00 73 EA 200.00 1 LS 70,000.00 20 EA 100.00 1 LS 1,000.00 1 LS 1.00 Attachment 2 I Page 1 of 1 Vendor 1 Vendor 2 40,000.00 Manhole Adjusting, Inc. American Asphalt South, Inc. 6.59 9500 Beverly Road 14436 Santa Ana Avenue 19,000.00 Pico Rivera, CA 90660 Fontana, CA 92337 395.00 (323) 558 -8000 (909) 427 -8276 2,000.00 Jennifer Tan Roseann Long Total Bid Unit Cost Total Bid Unit Cost Total Bid 30,000.00 I 15,000.00 10,000.00 10,000.00 50,000.00 189,000.00 193,000.00 24.90 40,000.00 34.00 970,936.00 6.59 241,500.00 221.38 19,000.00 350.00 14,600.00 395.00 70,000.00 90,000.00 2,000.00 400.00 1,000.00 410.00 1.00 1.00 1,642,037.00 15,000.00 15,000.00 10,000.00 5,000.00 189,000.00 220,975.00 480,570.00 21.38 136,000.00 29.47 1,599,617.06 7.25 509,174.00 201.25 13,300.00 385.00 28,835.00 434.00 90,000.00 66,000.00 8,000.00 330.00 410.00 410.00 1.00 1.00 3,079,907.06 15,000.00 5,000.00 220,975.00 412,634.00 117,880.00 1,759,821.50 462,875.00 14,630.00 31,682.00 66,000.00 6,600.00 410.00 1.00 3,113,508.50 I 000,3 Gb